CNC Drilling Machine for H Beam Model YSWZ1000

Configuration

The combination line line includes dolly, dolly track, feed conveyor, feeding line, YSWZ1000 drilling line, electrical control system, hydraulic system, air cooling system, lubrication and etc.

Terms to explain:

1. Dolly: driven by servo motor with gear box via rack and pinion, the workpiece is clamped by the jaw in order to lengthwise infeed and positioning.

2. Dolly track: bear dolly to infeed, this track can by customized.

3. Feed conveyor: consist of infeed conveyor and outfeed conveyor to bear and output the workpiece.

4. Feeding line: this transverse line consists of four in feed frames to automatically upload workpiece.

5. YSWZ1000 drilling line: 3D drilling machine has three drilling heads with spindle. The side drilling head has vertical positioning, and vertical drilling head has radial positioning.

7. Hydraulic system: equip with oil tank, low pressure pump set, cooler, main valve block and other control valve unit.

8. Electrical control system: with PLC and computer, two sets of it.

9. Hydraulic system: control hydraulic movements and support hydraulic power.

10. Air cooling system: adopt mist cooling for drilling line, band saw adopts water cooling.

11. Lubrication: VERSA lubricating system, support linear guide, guide screw, bearing and etc., some other parts of this line apply artificial lubricating.

Please see the attachment of arrangement.

CNC Drilling Machine for Beams Model YSWZ1000

1. Technical Specification of YSWZ1000

Name			Unit	Value	Remark
H-beam Size	H-beam		mm	150X75~1000x500
	Thickness		mm	≤80
	Length		m	12m	Can be changed according to customer's requirement
	Limitation to the min. H-beam		mm	Automatic Processing ≥3000
				Manual Processing:690 ~ 3000
Spindle	Quantity		Pc.	3
	Drilling Range	Left and right drilling unit	mm	￠12~￠26.5
		Vertical drilling unit	mm	￠12~￠33.5
	Spindle Rotation Speed		r/min	180~560
	Quick change chuck		/	Morse Taper 3#、4#	Changeable 2#
	Feeding stroke	Left and right drilling unit	mm	140
		Vertical drilling unit	mm	325
	Feeding Speed		mm/min	20~300
	Moving distance	All spindles along the length of the workpiece	mm	520
		Left and right spindle along the up an down direction	mm	35 ~ 470	from the under side of the workpiece
		Vertical spindle on the width of the workpiece	mm	45 ~ 910	from the benchmark side
Cooling way	compressed air + atomized drilling fluid		/	/
	Air Pressure		MPa	≥0.5
Processing precision	allowance of neighbor holes distance in one hole group		mm	≤0.5
	In length of 10m, allowance of any holes distance		mm	≤1
Motor Power	Three phase asynchronous motor for the running of spindle		kW	4x3	Quantity of spindle: 3
	X axis servo motor for the vertical unit		kW	1.0
	Z axis servo motor for the vertical unit		kW	1.5
	X axis servo motor of left and right side		kW	1.0X2
	Y axis servo motor of left and right side		kW	1.5X2
	Three phase asynchronous motor for moving saddle		kW	0.55
Overall dimension	LengthXwidthXheight		mm	About 4400x2400x3500
Total weight			kg	About 6000

Technical Specification of carriage:

1) CNC axis: X axis

2) Servo motor of X axis: 5.0 Kw

3) Moving speed of X axis: 0-15m/min

4) Max. weight of feeding workpiece: 10 tons

Note: Working temperature: 0℃ ~ 40℃  

Power: Three phase four wire system  

AC Voltage: 380V

Fluctuation of voltage: ±10%

Frequency: 50 HZ

2. Accessories and spare parts list of YSWZ1000

No.	Name	Code Name	Quantity	Remark
1	Extension rod (Morse 3#)	KHQ50.1 - 6No3	3 pieces	Total length150mm Installed in the machine
2	Extension rod (Morse 4#)	KHQ50.1 - 6No4	1 piece	Total length 150mm Installed in the machine
3	Drill extension rod (Morse 3#)	HZ40.325-48A	1 piece	Total length 330mm Installed in the machine
4	Drill extension rod (Morse 3#)	HZ40.325-48D	1 piece	Total length 480mm Installed in the machine
5	Pressure head	SWZ10.3-24A	4	Include these installed in the machine
6	Adjusting wedge (Morse 1#)	SWZ10.1 - 88	1	Installed in the machine
7	Adjusting wedge (Morse 3#)	PD16.0-25	1
8	Adjusting wedge (Morse 4#)	PD16.0-26	1
9	J type dust ring	￠95	2
10	Nylon rope Ф20mm		1	12m
11	Greaser		1
12	Pressure oil can		1
13	One-way diving pump	QDX1.5-16-0.37	1	Zhejiang DaYuan Pumps Industrial
14	Water Pipe Ф25mm	GB/T 1187	1	Length 3m
15	Hose clamp 40	ZBJ51002-87	1
16	Pipe joint 8	JB/GQ0341-89	1
17	Hose clamp 20	ZBJ51002-87	1
18	PU pipe Ф8		1	Length 5m
19	Seal ring ( 60X80X10)	GB/T 9877.1	2
20	Union tee	PUT08	1
21	Stepped seal ring 32	Sd0320	4
22	Morse Reducing sleeve	3#/2#	3
23	Paint (with hardener)			1 keg of shield color, 2 kegs of machine body color
24	Filter element	HDX-63X20Q	1	Hydraulic element
25	CD		1

3. Main outsourcing components list of YSWZ1000

Serial No.	Name	Brand	Country
1	Hydraulic Valve	ATOS/Justmark	Italy/ Taiwan China
2	Servo Motor	Panasonic	Japan
3	Servo Amplifier	Panasonic	Japan
4	Ballscrew	NEFF/IF	Germany
5	PLC	Siemens	Germany
6	Rotary Encoder	Koyo	Japan
7	Atomized Cooling Pump	Bijur	America
8	Flexible Extended Nozzle	Bijur	America
9	Pneumatic Dual Member	SMC	Japan
10	Solenoid Valve	AIRTAC	Taiwan China
11	Proximity Switch	Autonics	Korea
12	Photoswitch	SICK	Germany
13	Button Indicator Light	Schneider	France

Note: The above is our fixed supplier. If the supplier can not supply the components in case of any special matter, we will adopt the components with the same level, but the quality is no worse than the above.

2. Structure and configuration:

The combination production line consists of YSWZ1000 drilling line two pairs of infeed in and outfeed conveyors ,and one CNC control device and two side conveyors, along with electrical system, hydraulic system, air cooling and lubrication.

The combination line adopts Z form arrangement that the drilling line and the band saw are installed in parallel and connected by transverse conveyor. Each of the two infeed conveyors equips a NC feeder dolly with servo motor on the datum side and side push device to push the workpiece to the datum side; the drilling line equips an automatic transverse conveyor to upload workpiece; the outfeed  conveyor equips roller to move the workpiece out of the process zone and to the transverse conveyor.

In the working process, the personal should lift the workpiece to the automatic transverse conveyor, after the workpiece is uploaded to the infeed conveyor from the transverse conveyor, the side push moves the workpiece to to the datum side, and the dolly moves the workpiece to the processing zone to drill, after the drilling, the roller moves the workpiece to the outfeed conveyor, the transverse  conveyor which connects drilling line and band saw moves the workpiece from the outfeed of the drilling line to the infeed of the band saw to cut the workpiece, after the cutting the workpiece is downloaded to the outfeed, and the transverse  conveyor of the band saw moves the workpiece out of the processing zone.

The process sequence is from drilling to cutting, the long workpiece which is meant to process into several pieces can be drilled integrally and then cut in to pieces. The transverse conveyor between two lines in Z form arrangement can can adjust the process speed. The Z form arrange let these two lines work both together and separately, when one of them is in maintaining the another line can work independently.