CNC High Speed Marking and Drilling Machine for Angles Model JGZ3635H

JGZ3635 high speed marking and drilling machine for angles

1.Brief Introduction

JGZ-H CNC Angle Steel High Speed Drilling, Marking Production Line is a special equipment for high speed Angle steel drilling and stamping which is newly developed and developed by our company. The machine is controlled by numerical control system. The structure of the whole machine is compact, which greatly improves the production efficiency.

2.Basic configuration of the machine

2.1 Mechanical part

Serial No.	Item	JGZ3635H
1	Total length	30000mm
2	Quantity of feeding table	4group
3	Quantity of overturning tables	4group
4	Quantity of feeding driver	1 set
5	Length of feeding passage	16700mm
6	Length of the host	2650mm
7	Length of finished passage	10000mm
8	Pneumatic control system	1 set
9	Hydraulic control system	1 set
10	Feeding direction	According to user requirements
11	The purchaser is responsible for the part	Embedded plates and anchor bolts required for the cement foundation and equipment of the installation site shall be prepared according to the foundation drawing provided by the supplier

2.2 Main Components List:

No.	Name		Model	Manufacturer
Main Electric Components
1	PLC			Japan YASAKAWA
2	Servo Motor & servo driver of A/B axis		2 kW	Japan Panasonic
3	Servo Motor & servo driver of spindle		2 kW
4	Servo Motor & servo driver of X axis		5 kW
5	Main motor		11kW	Shanghai SNMA
6	Transducer		11kW	SIMENS
7	Business Computer		LCD screen	China Lenovo
8	Photoelectric Switch		Measure length	Korea AUTONICS
9	Travel switch		TZ-8104	Taiwan TEND
10	Rotary Encoder		Detection	Japan OMRON
11	Proximity Switch		Normal open	Korea AUTONICS
12			Normal close
Main Hydraulic Pressure Components
1	Electromagnetic Change Valve			Italy ATOS
2	Stack Check Valve			Italy ATOS
3				Italy ATOS
4	Reducing Valve			Italy ATOS
5	Stack Reducing Valve			Italy ATOS
6	Electromagnetic Overflow Valve			Italy ATOS
7	Speed Controlling Valve			Italy ATOS
8	Direction Control Valve			Italy ATOS
9				Italy ATOS
10	Stack Overflow Valve			Italy ATOS
Main Pneumatic Components
1	Carriage	Up Cylinder		Taiwan AirTAC
2		Clamp Cylinder		Taiwan AirTAC
3		Electromagnetic Gas-valve		Taiwan AirTAC
4	Unload Conveyor	Overturn Cylinder		Taiwan AirTAC
5		Electromagnetic Gas-valve		Taiwan AirTAC
Main Mechanical Components
1	Drilling unit	Precision machinery	BT40	Taiwan KENTURN
2		Linear guide		Taiwan hIWIN
3		Ball screw		Taiwan HIWIN

3.Technical parameters of the machine

No.	Item	JGZ3635H
1	Angle size Range	130*130*10-360*360*35mm
2	Max. Length of workpiece	12000mm
3	Length of finished passage	10000mm
4	The adjusting range of stadia	40-340mm
5	Drilling diameter	Φ17-Φ40mm
6	Max. Speed of drilling spindle	6000 r/min
7	The number of drilling spindle	Each side 3, a total of 6
8	The hole of spindle	BT40
9	The way of tool clamping	Pneumatic play knife, Broach rod
10	The number of CNC Axis	9
11	Variable frequency motor power of drilling spindle	6*15KW
12	Servo motor of feeding driver	5KW
13	Marking force(kN)	1200
14	Qty of typing groups	1Group
15	Number of character	18
16	Character size(mm)	14X10X19
17	Max. feeding speed(m/min)	90
18	Cooling way	High pressure spray cooling
19	The total power of machine(kW)	About 120KW
20	Programming Mode	Input by keyboard, RS232, CAD floppy disk input &USB interface
21	Lubrication method	Equipped with automatic lubrication
22	Fabrication Precision	Hole diameter tolerance: 0-0.8mm
		Dmax-Dmin: Dmax-Dmin: ≤1.2mm
		Angle steel reference deviation: ≤0.7mm
		Hole perpendicularity error: ≤0.03tmm(T is the thickness of the workpiece), And no greater than 2mm

4.Working Environment

1	Power Supply	Three-phase four-wire system
2	Voltage	415V±10%
3	Frequency	50Hz
4	Operating temperature	0℃-40℃
5	Relative Humidity	<90% No condensation
6	Air Compressed	Pressure: 0.8MPa

5. Machine Configuration Introduction

The machine is mainly composed of feeding table, turning feeding table, feeding channel, feeding trolley, drilling unit, typing unit, finished material channel, electrical system, hydraulic system, cooling system, etc.

Tool List with the Machine

Provide the foundation drawings of machine

Tool List with the Machine

Serial NO	Item	QTY.	Mark
1	Type mould	1pc
2	Character(number,letter)	1pc each	Including the one installed on the machine
3	Upper clamp claw, nether clamp claw	1 pc	Including the one installed on the machine
4	Shank	7pc	Including the one installed on the machine
5	Knife back	7pc	Including the one installed on the machine
6	Blade	12pc	Including the one installed on the machine
7	Approach switch	2pc
8	Hex Wrenches	1set	4~17mm
9	Straight screwdriver	1pc
10	Cross head driver	1pc
11	450 adjustable spanner	1pc
12	Fork wrench	1set
13	Feeler gauge	1pc
14	Machinery instruction	1set
15	Electrical manual instruction	1set
16	Packing list	2pc	Attached to the instruction
17	Certificate of conformity	2pc	Attached to the instruction

Free sample testing:

For free sample making/testing, please send your samples or products CAD drawings, we can test run the machine and show you machine test running.

Progressing Solution Design

According to customer's product processing requirement, we can design the unique solution that supports higher manufacturing efficiency and better processing quality for customer.

After-sales service:

Training for installation and service:

1) We will supply the machine with training video and user's manual in English for installing, operation, maintenance and trouble-shooting, and shall give technical guide by e-mail, whatsapp, Wechat, telephone/MSN/ICQ and so on, when you meet some problems of installation, using or adjusting.

2) You can come to our factory for inspection and training. We will provide professional guide. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools and testing facility,we will also provide accommodation during training period.

3) The Strong after--sale service team in China, Our engineers (staffs) can speak fluent English to communicate and solve question when you have requirement calendar day per person.

4) Depending on the region, If need our engineer to visit for installation, we will dispatch engineer for installation and service at your site.

Installation and Training Time: 3-5 working days(Recommend)..

Warranty:

The guarantee period of quality shall be 12 months counting from the date on which the machine finished installation and accept by Buyer. We are responsible for providing the free of charge during the guarantee period. If out of guarantee time, all damaged parts are charged.