Metal Beam 3 D Drilling Machine

The pressure oil filter is used in this system to filter out the dirt in the loop and increase the stability of the loop.

Main parameters:

1. Oil pump motor: 2.2 kW

2. Oil pump pressure adjustment: 3.5~4MPa

Key components:

In order to ensure the accuracy and reliability of the machine tool, the key components of this production line, such as ball screws, cooling parts, hydraulic valves, servo motors, frequency converters, encoders, drag chains, cables, switches, etc., all adopt world-renowned brands.

1. Main Specification:

Model	SWZ1250
Workpiece size	H Beam	Web x Flange (mm)			150x80~1250x600
	U Beam	WebxFlange (mm)			150x80~1250x400
	Box Beam	WebxFlange (mm)			150x80~1250x400
	Angle Beam	WebxFlange (mm)			200x200x16
		Max. Thickness(mm)			≤80
	Max. material length(mm)				12000
	Short material limiting			mm	Automatic processing≥3000
					Manual processing: 690~3000
Spindle	Spindle Axis				3
	Spindle taper				BT40
	Spindle rotation speed(r/min)Stepless speed regulation				200~3000
	Max. hole diameter(mm)		Fixed Side, Moving Side		Φ40(High Speed)
			Intermediate Unit
	Center line movement scope(mm)		Center slide table/Horizontal direction		50~1450
			Fixed side/movement side Vertical direction		30~770
	3 Positioning CNC axis moving speed		m/min		0-10m/min
	3 feed CNC axis moving speed		m/min		0-5m/min
	Web width detection stroke		mm		1100
	Web height detection stroke		mm		290
Motor power	Spindle motor power (KW)				3*11
	Servo motor power of 3 Pcs feeding Axis(KW)				3*2
	Servo motor power of 3 Positioning Axis (KW)				3*1.5
Feeding Trolley	Feeding trolley servo motor(KW)				5
	Maximum feeding speed(m/min)				20m/min
	Maximum feeding weight(Tonnes)				10T
Control system	CNC System				Japan YOKOGAWA PLC
	CNC Axis Quantity				7
Hydraulic system	Max. Hydraulic Pressure (MPa)				7.5
	Motor power(KW)				5.5
Cooling system	No. of Nozzle				3
	Pressure of compressed air (Mpa)				≥0.5
	Cooling way				Internal Cooling & External Cooling
Tool Magazine(optional)	Tool Magazine Quantity				3
	Tools quantity for each Magazine				4 Pieces
Marking unit(optional)	No. of Characters				36 Characters
	Characters Size				Φ10 mm
	Imprinting Depth				0.8~1.5mm
	Position servo motor(KW)				0.75
Working environment	Working power				Three phase four wire system 380±10%V, 50HZ
	Control power				220±10%V 50HZ
	Operate power				24V DC
	Working temperature				0℃ ~ 40℃
	Humidity of environment				≤75%
Overall dimension(LXWXH)(mm)					About 6000x2100x3400
Main Machine weight (Kg)					About 8000

2. Numerical control feeding and clamping device (feeding trolley):

The production line adopts CNC trolley for feeding. The CNC feeding device is driven by a gear rack and pinion after being decelerated by a servo motor with accurate positioning. The bed feed port is equipped with a photoelectric through-beam switch. When the workpiece is fed, the X-axis reference line of the workpiece feeding direction can be quickly found, and the X-axis positioning can be performed based on this, so as to realize the precise positioning of the workpiece

3. Electrical System:

1), Overview:

The electrical control system used in this production line takes PLC programmable controller, motion control module, input/output module, high-speed counting module) as the control core, and is equipped with a higher-level computer, AC servo drive system, and frequency conversion speed regulation system. The system is equipped with 8 CNC axes.

Siemens PLC is used to control the positioning of each CNC axis, workpiece detection and drilling and other machine tools. The PLC control system realizes high-speed processing and improves the response speed of the system; the upper computer software is independently developed by our company based on the Windows operating system using VB6.0 development software, which is used to edit and transfer the workpiece program, monitor the processing status of the machine tool, and adjust the machine parameters.

2), Main functions and features:

a. The CNC feeding device (feeding trolley) adopts full closed loop control to ensure the feeding accuracy during long-distance feeding; other positioning CNC axes adopt semi-closed loop control to ensure the positioning accuracy and stability of the machine tool.

b. Real-time monitoring function. The system can monitor the status of the machine tool and work progress and other related information in real time. The user can understand the fault information of the machine tool and troubleshoot the fault based on the real-time monitoring.

c. A variety of workpiece programming methods. The system can be programmed manually, and the host computer software provides a variety of programming templates, which users can choose according to actual needs; the system can also recognize DXF format data and program automatically.

d. Graphic display function. This function can display information such as the position and aperture of the edited hole on the workpiece. The user can check the correctness of the programming through the graphic display function to prevent losses due to programming errors.

3), Electrical parameters:

Power supply type: Three-phase alternating current

Voltage: 380±10%V

Frequency:  50 HZ

Total capacity: about 35 KVA

4. Main Components List:

NO.	Name		Manufacturer
Main Electric Component
1	Control system		Japan FACTORY PLC
2	Servo Motor		Japan Panasonic
3	Servo Driver		Japan Panasonic
4	Spindle motor		Brand of China
5	Computer		Lenovo China
6	Rotary encoder		Weidmuller
7	Proximity Switch	Normal Open	Brand of china
		Normal Close
8	Proximity switch		Brand of china
9	Photoelectric Switch		Germany SICK
Main Hydraulic Pressure Components
1	Hydraulic valves(Main)		Italy ATOS
Main Mechanical Components
1	Ball screw		Taiwan
2	Linear guide		Taiwan
3	Precision spindle		Taiwan
Other components
1	Spraying cooling pump		ARMORINE
2	Nozzle		BIJUR
3	Pneumatic two couplet		AirTac
4	Cylinder		AirTac

Note: The above parts are supplied by our Approved Suppliers. If encounter special situation, we will take replace with same or higher quality level parts.

5. Spare Parts List:

No.	NAME	MODEL	Qty.	Remark
CASE 1
1	Proximity switch	Normal open	1	Brand of china
2	Proximity switch	Normal close	1	Brand of china
3	Indexable insert drill	Φ30	3	YESTOOL
6	Tools holder	BT40-32,300mm	3	MADE IN CHINA
9	Tools holder	BT40xMT4	3	MADE IN CHINA
10	HSS twist drill	￠40	3	MADE IN CHINA
11	Pop-rivet	BT40, 45°center cooling	3	MADE IN CHINA
12	Pop-rivet	BT40, 45°	3	MADE IN CHINA
13	Clam of Tool Magazine		3
14	Socket head wrench		1 Set
15	Adjustable spanner	300mm	1
16	Spanner	17-19	1
17	Screwdriver	-	1
18	Screwdriver	+	1
19	Standby paint	Main color, warning color	2
20	Air gun		1
21	Operation manual		1
22	Packing list		1
23	Certification of conformity		1
24	Spare parts list		1